What is the smell of the burn of Rongsong soup?Reporter experience prefabricated vegetable production in Wenzhou food companies
Author:Zhejiang Daily Time:2022.06.15
Zhejiang News Client reporter Ying Zhong Peng Liu Ye Sharing Alliance Erhai Station Wang Bin
Take a box of prefabricated dishes from the refrigerator and put it in the microwave oven to heat it. After 5 minutes, the "Ding" sounds, the heating is over, and the aroma of the sealing paper is overflowing ... As people's life is accelerated, similar prefabricated dishes are accelerated, similar prefabricated dishes Gradually became the new favorite of consumers.
A few days ago, Wenzhou City held a meeting of high -quality development of the prefabricated vegetable industry and selected the "Wenzhou Prefabricated Fortune -making Enterprise". How is prefabricated dish? Can consumers eat at ease? I walked into Ding Nuo Food Co., Ltd. in the "Top Ten Enterprises" and chose a welcoming Lord Song soup in the market to visit its production process.
Tomato with field breath
"Come, receive the goods!" At 7:30 in the morning, a van full of vegetables drove into Dingnuo Food Co., Ltd., located in Panqiao Street, Panqiao District, Ouhai District. After the vehicle stopped, the worker Shibang pushed the loading and unloaded truck to respond. After the scale and inspection, a basket of tomatoes with the field of field was sent to the production workshop.
This batch of fresh tomatoes produced from the fields of more than 50 kilometers away. More than an hour ago, it was still in the fields in Houyi Village, Kunyang Town, Pingyang County.
I picked up a tomato, red, tasted, sweet. "There are many types of tomato, and the raw materials for the raw materials of Luo Song soup, tomato burdock and tomato sauce are required to be the breed of powder and fruit, 4.5%to 5%of the sweetness and sweetness, so that the taste is better." Said Huang Yak, the person in charge of Dingnuo Food, said, do it The first level of prefabricated dishes is to choose ingredients. High -quality powder tomatoes like this, the company consumes about 180 tons a year.
Since the beginning of this year, the company has developed more than 10 prefabricated dishes including beef, tomato, etc. as raw materials, and has developed Lodong soup, tomato burdock, gold soup fat beef, and burdock pot. The products have entered more than 5,000 merchants in the country.
During the talk, I followed Huang Yak to the door of the production workshop, and I saw a few glass goalkeeper workshop separated from the outside. Put on white work clothes, dust caps, and after disinfection, I follow the workshop workers to vegetable cleaning and coarse processing workshop.
Engineer (first from the right) operation button starts boasting
In the sink, the tomato rolled back and forth and washed back and forth. On the one hand, I washed Gong Tianyue and stared at rolling tomatoes. She said: "When cleaning, you must choose manually. After the artificial "supervision", the tomato was transmitted to the diced machine. With the sound of "嗤", the other side of the machine came out of the square particles. I looked down and checked it carefully. The size of the tomato particles was uniform, and the length of each side was about 2 cm.
Next to the diced machine, the blade machine is also working, and the onions are delivered one by one. After coming out, the piece is proportioned, which has become an ingredient for making Lord Song Tang. There is also a meat cutting machine, aiming with infrared rays, the blade falls, and the whole piece of beef is cut into small pieces of uniform size. "Machine operation not only improves efficiency, but also guarantees quality standards." Huang Yuke said.
Computer control 10 "big pot"
Cut the dishes, enter the next link through different conveyor belts.
I am curious, what will be different from the chefs here. I was thinking that when I came to the production workshop of the ingredients, I saw a large wok with a diameter of about 1.5 meters in front of me, and the blue flame burning natural gas under the pot. A chef was waving a large shovel and stir -frying ingredients. The staff said that this large wok is mainly used to stir -fry onions, ginger, garlic, etc., and they will be sent to the next link after the pan -the prefabricated vegetable workshop. On the other side of the ingredient workshop, the cut beef pieces were sent to the oven for 25 minutes, and they were automatically transmitted to the prefabricated vegetable production workshop.
Most of the work here is automatically completed by the machine. Individuals that require cooking experience. For example, in order to better ensure the aroma of the ingredients, the method of frying is still used.
Going in is the prefabricated vegetable production workshop. There are more than 10 tanks with a diameter of about 2 meters, high and low, and different data are displayed on the display on one side. Looking up, the top is covered with various white metal pipes. The entire workshop is more than 600 square meters, and there are only two staff members in it. Huang Yak said that these newly introduced pre -production equipment are the core of the entire production process. After the natural gas in the boiler room burn the water, the steam is transported into these large cans through the pipeline for heating.
More than 10 "big pots" in the kitchen workshop
"The vacuum suction volume is 66 kg, the amount of hot water is 104 kg, and the stirring time is 99 minutes ..." Liu Depeng, the person in charge of the prefabricated vegetable production workshop, and another engineer Ye Xingpeng carefully checking the data, pressed the button on the screen, and sent out to do it. Dishes instructions. Subsequently, the rough processing of beef, ingredients, and cut tomato diced ingredients in the previous process entered the tank No. 1 through the pipeline.
"Two of the two and 2 tanks are mainly used to produce Elong soup." Liu Depeng introduced. According to his guidance, I pressed a button on the display, set the temperature and time, and started the production of the No. 2 tank. In the huge tank, a large mixing stick has been stirring, and the soup, tomato, and beef pieces are mixed together to cook and cook. More than an hour later, we returned here and stood next to the tank. We smell a scent.
"If it is filled, a large can can be added with 3 tons of raw materials for Lodong soup. After cooking, there are about 1.5 tons of finished products." Liu Depeng said that in addition to the prefabricated dishes such as Lodong soup, tomato burdock, etc. Application makes cooking easier and greatly improved efficiency.
How can the dishes made in large quantities to ensure the taste? "This is related to the fire and the proportion of ingredients. Before each dish, we will test hundreds of times and adjust the machine to the best state." Liu Depeng said. The well -made elobe soup is temporarily stored in the body through the pipeline to another storage body, waiting for packaging. After Liu Depeng launched the "Sub -Container" button, Lord Song Tang was evenly divided into several small portions, automatically packaged, and entered the next production link.
Speed frozen machine for 1 minute lock
The packaged soup, which is hot when it feels hot. Whether it can cool down quickly is the key to preserving the dishes.
I followed Liu Depeng to the packaging workshop and saw a long conveyor belt passing through. "This is the company's newly used device, called a spiral quick -freezer." Liu Depeng said that the spiral quick -freezer can be great. There are more than 30 meters long frozen pipes. The temperature has dropped to minus 18 degrees Celsius.
Fast frozen tunnel can achieve rapid cooling
After the frozen rails, the wetting box of the Wound soup is covered with a layer of white frost and fog. After the transmission is out, it is necessary to pass the refined machine to detect whether there are foreign objects such as metal silk in the box to further control the quality.
"The temperature in the car is minus 8 degrees Celsius, and it is confirmed that it is correct." At 12:30 noon, the cold link reached the door of the factory. After checking the temperature in the cold chain car, the workers sent the first prefabricated dishes packaged to each packaging car to each of various pre -production cars to each pack Supermarkets, stores.
After the frozen soup after the frozen frozen
"We are equipped with temperature sensors and door magnetic switch sensors on the cold link. Every time the door is opened, the door is closed, and the information will record information." Liu Depeng said that if the driving trajectory of which car is exceeded or the door magnetic is abnormal, The background staff will contact the driver and deal with related issues in time.
"Following one morning, let's taste our prefabricated dishes." After the cold link car set off, the staff Yang Kaiqiang came to the office with a box of Luo Song Tang. After Rong Song Tang was heated in the microwave for a few minutes, the aroma overflowed. I picked up the tone, scooped up the soup of Lodong, and sent it in my mouth. The paste soup was sandwiched with beef grains. The sweet and sour and waxy, and the entrance was melted. I suddenly opened my appetite.
After visiting Dinguo Food, I learned from the Wenzhou Agricultural and Rural Bureau that in the next 3 to 5 years, Wenzhou will strive to build a famous city of prefabricated vegetable industry in the Yangtze River Delta, build 10 characteristic industrial chains, cultivate 100 prefabricated dishes demonstration enterprises, let let it The output value of the entire industry chain reaches 100 billion yuan.
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