Automated production lines are sci -fi like Transformers!Auto parts and component companies become core suppliers of large car companies

The Yangtze River Daily Da Wuhan Client News (Reporter Wang Yan Correspondent Tian Yong) "At present, we are developing and installed the floor skeleton production line, which will support the new new energy models that will be listed this year." Recently, in the Jiangxia Economic Development Zone In the Huayu automotive body parts (Wuhan) Co., Ltd. (hereinafter referred to as "Huayu Body"), the head of the corporate innovation studio's gold hair is debugging the new automated production line. I saw the red, blue, and yellow robotic arms interwoven movements, as sci -fi and peculiar like Transformers.

Gold hair is debugging a new automated production line. Reporter Wang Yan Photo

Since the establishment of an innovation studio in 2019, the automation rate of enterprise production line equipment has been increasing. At present, it has increased from the original 78%to 98%. It has more than 460 robots and the network equipment networking rate has reached 100%. It is currently the core supplier of SAIC -China Wuhan Branch and Geely Luther Wuhan Branch.

As a leader in corporate technology, the golden hair told the Yangtze River Daily that the Huayu body set up an innovative studio at that time, and he and 10 colleagues became the first batch of innovative staff. "The purpose is to continue to innovate within the enterprise to solve the needs of production front lines."

The power of innovation stems from front -line practice. Before 2020, whether the T6 model bolt installation of the Huayu body testing parts is stable and requires artificial tapping, judging by the naked eye and feel. Nowadays, only a automatic machine arm on the production line bit bolts and rotates. It can complete the stability test without more than 5 seconds, which is efficient and accurate. This technology is still "unique" in the same industry.

Gold hair is debugging a new automated production line. Reporter Wang Yan Photo

This new technology stems from the front -line practice of the innovative studio team. Gold hair said that when operating torque equipment, he was light. Since the robotic arm could be installed on the bolt, it may be used to test whether the bolt was stable. Subsequently, through equipment transformation and repeated tests, he finally successfully developed the stability automatic testing equipment of T6 bolts.

Since the establishment of the Innovation Studio, there are countless technological innovation. According to the introduction of golden hair, innovative studios will also use idle equipment to reuse and create. For example, an automated flexible feed device is the team's use of the idle robotic arm to achieve upgrade and transformation by matching 3D vision and other devices. This device can accurately identify and sort different parts, and save two operators, taking into account the accuracy and efficiency of the flexible production line flexible production. "The investment cost is about 600,000 yuan, which can save more than 200,000 yuan in labor costs in that year."

Nowadays, in the three years since the establishment of Innovation Studio, it has saved a total of millions of dollars for enterprises. The production line has basically realized the intelligent transformation of the product production process. The above are all first -class in the same industry.

【Edit: Zheng Xiaoxiao】

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