In the field of "scripture" and joint research and development, this intelligent Liang Farm will help 107 National Highway "building blocks"

The Yangtze River Daily Da Wuhan Client August 31st (Reporter Gong Ping Correspondent Wang Liang) The personnel of the personnel decreased by 40%, and the maintenance time was shortened to one -third or even shorter. On August 31, the province's first "intelligent" full -assembly prefabricated component field was officially put into operation, which will help the transformation and construction of the 107 National Highway East and West Lake sections to accelerate.

The reporter from the Yangtze River Daily reported from the Basic Company of the Third Board of the Corporation of the Zhongzhong Bureau from the second bidding section of the project. , Covering beams and box beams are "produced" by the smart prefabricated component field.

On August 31, on the Smart Liang Farm Production Line of the 107 National Highway Reconstruction Project, the first -box beam steel internal model was hanging. Reporter Li Yonggang Photo

Entering the prefabricated component field next to the east and west lake sections of the 107 National Highway, the reporter saw that unlike the traditional component field, all processing areas are indoors. On the Smart Liang Farm production line, there are not many workers on the first section of the "production". The prefabricated beams are like a small spacecraft reinforced cage. Under the control of the workers, they steadily "sitting" to the equipment rack and performing the final debugging.

On the smart beam production line, the top plate of the top box beam is slowly hanging. Reporter Li Yonggang Photo

"All the pouring of the meeting is automatically completed by the fabric machine, one person completes the annotation and dismissal, and the internal vibration does not require artificially. It is automatically completed by 42 vibration equipment attached to the bottom. Liu Lun, the project manager of the prefabricated component factory of the Third Bureau, said.

The reporter found that traditional prefabricated beam farms were commonly poured, vibration workers, and steel bars.

Wei Hongming, a technician who was watching the progress at the scene, stared at the hydraulic template, and did not dare to relax for a moment. "The construction of the template determines the final quality of the finished product. The two test beams of the two sections some time ago are good. This time, the standard box beam is officially produced.

Liu Lun said that the prefabricated workers at the scene repeatedly participated in theoretical and practical training, and the people of the equipment manufacturers were on standby at any time to "escort" the production of the box beams in the first section of the box beams. Compared with the traditional prefabricated component field, the intelligent pre -system component field artificially decreases by 40%, the standardization degree is high, and it can also achieve full -process information management and efficiently ensure the construction progress.

Workers are welding the top panel reinforcement cage of the first box beam. Reporter Li Yonggang Photo

Taking concrete pouring as an example, to avoid hollow or surface unevenness, traditional vibration is completed by manual artificially according to experience. The prefabricated beam, entering the high-temperature steam maintenance system, can be maintained in only 24-36 hours. Traditional maintenance takes 7 days, and the construction cycle is greatly reduced; the information system can arrange prefabricated components according to the daily construction progress to achieve the progress of progress. Perfect match.

Workers are preparing for the mud pouring of the beams of the beams. Reporter Li Yonggang Photo

Building the first "Smart Liang Farm" in the province is derived from a study 8 months ago.

Liu Lun said that at that time, he and the company's person in charge went to Shenzhen to participate in the "prefabricated bridge" to study, and learned about the national prefabricated construction policy and industry trends, and confidently. Essence

The plan is planned to the 107 National Highway project, and the owner also strongly supports it, and the project department will quickly act. Because of the unprecedented province, everyone went to Hunan, Jiangsu, Shijiazhuang and other places to inspect the Spring Festival, understand the industry's cutting -edge information, and visit equipment manufacturers; in May, they went to the project on site to inspect the specific effects after implementation.

The most important thing is the selection of intelligent equipment, which integrates the extensiveness of inspection results and applications, and eventually uses cooperative development to customize equipment with manufacturers. In addition, the project also combined with a number of universities to complete the development of intelligent systems in various links, such as traceability systems, progress early warning systems, report systems, etc., which will strongly support the construction progress in the future.

Liu Lun said that the use of full -equipped and intelligent prefabricated component field production has four major advantages: construction can be completed without blocking traffic to reduce the impact on traffic travel; Control; the latest equipment automation of intelligent prefabricated components is high, saving time, such as the decrease in the maintenance time to one -third or even lower, and the personnel decreased by 40%; the use of automation equipment has greatly reduced the prefabricated component beam field occupying the area, and Save land resources.

The pouring of the first box beam of the smart beam farm will accumulate experience in subsequent large -scale construction, and also provide a reference for the full -assembly construction of municipal infrastructure projects in the province.

【Edit: Zhao Ke】

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