Milestone breakthrough!The first unmanned beam factory in the country was officially launched in the Eighth Bureau of China Construction

Author:China Construction Eighth Bure Time:2022.07.26

Hard power to help push the bridge intellectual manufacturing

Black Technology Catalytic reduction reduction efficiency

To accelerate the industrialization of scientific research results

Promote the research and development of new high -end equipment in infrastructure fields

Help construction and production

Digital, intelligent, industrial transformation

July 20th

"Bridge Intelligent Manufacturing Unmanned Create a new green future"

China Construction Eighth Bureau Unmanned Liang Factory (UBF) launching meeting

Successfully organized in Henan along the Huanghuang Highway Project

Wang Fuming, academician of the Chinese Academy of Engineering, Yu Ding, Secretary General of the New Technology Promotion Branch of the China Transportation Association, Cui Zhifang and General Manager Hu Zhanhong, chairman of Henan Province along Huanghuang Highway Co., Ltd., and general engineer of the China Construction Eighth Bureau.

In his speech, Wang Fuming fully affirmed the various technical achievements of the China Construction Eighth Unmanned Liang Factory, saying that intelligent construction is an important starting point for the development trend of modern construction industry and transformation and upgrading. Industry upgrade the environment for the growth of application -oriented talents, guide schools and enterprises to jointly train multi -level application -oriented talents; to promote intelligent construction, development, and promotion, strengthen top -level design, plan for advanced planning, further carry out automation and intelligent research and development, and form a suitable engineering project Innovative products. He hopes that the Eighth Bureau of China Construction will use the research and development platform of the Intelligent Production Line of the Unmanned Liang Factory to solidly promote various research, enhance the level of achievement application, and create a leading demonstration of practical education.

Cui Zhi directed to support all parties to support the construction of the yellow high -speed project. He expressed his gratitude. He said that the construction of the unmanned beam plant is of great significance to promote industrialization, intelligence and deep integration of the construction industry, and drive the construction industry to comprehensively transform and upgrade. Along the yellow project company will adhere to the in -depth implementation of the innovation -driven development strategy, actively plan and scientifically operate, make every effort to coordinate and cooperate with the project's unmanned beam factory to put into operation, and complete the quality and quantity to complete the "13445 project" construction task.

化 Ligang said that the drone of the beam is the exploration of the third -generation bridge factory technology of the China Construction Eighth Bureau, and it is a specific attempt to realize the construction of a new type of industrialization. He emphasized that we must adhere to innovation and leadership, take the UBF intelligent production line as the carrier, fight the core technical tackling battle, shape a new advantage of the development of the eight bureaus of China Construction; to practice collaborative development, break the disadvantages of the division, and promote the coordination; deepen the transformation of results transformation , Take the lead in "trial integration and transformation first", create a "innovative business special forces" in the field of civil engineering, and make unmanned beams into the "new science and technology business card" of the Eighth Bureau of China Construction to achieve "win -win situation".

At the launching ceremony, it was also unveiled for the Smart Equipment Innovation Research Center of the Eighth Bureau of China Construction Eighth Bureau. After the meeting, the leaders and experts of the meeting went to the drone to observe the guidance of the drinker factories along the yellow high -speed project.

Deputy Chief Engineers, Quality Director, Ministry of Science and Technology Quality and Quality of the China Construction Eighth Bureau, the Ministry of Science and Technology Quality and Quality, the Institute of Engineering, the relevant person in charge of the Shandong Branch, the relevant person in charge of the civil engineering company, and the representatives of the innovative consortium participated in related activities.

Two years of tackling

Creating a new breakthrough

Let's unveil the participating guests together

The mysterious veil of the unmanned beam factory

Reveal! "True Face"

Unmanned Liang Factory is an important practice of developing and developing all kinds of process links on the basis of the traditional beam farm. It is an important practice for the construction of traditional Liangchang construction to prefabricated intelligent construction. Unmanned Liang Factory adopts industrialized models to organize production, and at the same time integrate intelligent technologies such as big data, artificial intelligence, and the Internet of Things to realize smart factories from material transportation and semi -finished product processing to the entire process of finishing process.

shared! R & D smart control cloud platform

The China Construction Eighth Bureau independently develops an unmannedized beam factory smart control cloud platform, and manages the five elements of "people, machines, materials, law, and ring" to establish the beam system preparation process database, build an experimental hardware platform, and display the sub -module station station station. Work status, on -site key node videos, and various fault warning and processing mechanisms, realize the real -time collection, interoperability sharing, work collaboration, decision analysis, and risk pre -control of the beam production information. In addition, the team develops a green carbon management system to effectively monitor and manage energy consumption and carbon dioxide emissions during the use and maintenance of the management beam factory, and improve the level of operation and maintenance management.

Focus! Two Great Integrated Production Line

In accordance with the principles of "unified command and cooperation", the R & D team finally integrated and innovated the nation's first full -automatic reinforced skeleton forming line SCAL 1.0 and the nation's first concrete intelligent control beam CLOB 1.0.

promote! Three indicators achieved good achievements

The R & D team detailed the production lines of each production line, and calculated the automation rate of traditional beams, smart beam farms and unmanned beam fields according to the employment and time of each process. The overall level of automation of the production line of the unmanned beam factory reached 82.5%. Compared with the traditional beam factory, the reduction rate was 57%, and the efficiency increased by 63.5%. The shape of the beam is accurate, the appearance is excellent, the quality is stable, and the steel loss rate is less than 1%. The unmannedized beam factory uses energy -saving and environmental protection equipment such as steam generators. Compared with traditional beam factories, energy consumption is reduced and carbon emissions are reduced.

Innovation! Six key new technologies

The R & D team continues to check, innovate the "three -in -one" stirrup intelligent molding loading, longitudinal tendon automation processing and distribution, reinforced skeleton assembly installation, template full circular flexible production, concrete intelligent vibration, quality feedback, prestressed steel beamSix core key technologies of automated wearing and editing, developing 26 sets of black technology equipment such as steel bars skeleton one -one installation machine, concrete intelligent exhaust machine, etc., summarized 89 patents, and took the lead in breaking the steel bar processing process fully automated and concrete.Visual real -time detection of automated vibration and vibration quality.Grasp new opportunities

Implement the new concept

Implement new operations

China Construction Eighth Bureau practice the concept of green development and innovation

Promote the advancement of intelligent construction technology

Efficiently boost the construction of a strong transportation country

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