Smartization of the entire process of marine oil and gas equipment manufacturing

On June 15th, under the lifting of the 900-ton dragon door, the WHPA western deck sheet weighing 29-6 oilfield development project weighing 601 tons was completed in the Tianjin Intelligent Manufacturing Base located in the Tianjin Port Free Trade Zone.

According to reports, as one of the important projects that produce 40 million tons of oil and gas in the Bohai Oilfield oil and gas and promote the "seven-year action plan" to promote the increase in oil and gas storage. Design; first try to produce information management and intelligent construction in the implementation stage, and use the digital information management control system to complete the information connectivity of each production link to achieve the production process monitoring, planned planning, and quality traceability of the construction link. Quality delivery lays the foundation.

"The digital control and intelligent manufacturing technology of the full process of the 29-6 project of Bozhong project has no precedent in the industry to learn from. We rely on intelligent manufacturing methods, the manufacturing manpower allocation will be reduced by 20%compared with the past, and the overall construction period can be shortened by 15%. "Li Jianyong, the construction manager of the project, said that since the construction of construction in October 2021, the project team has firmly grasped the core development ideas of the" Smart Strategy "and led the factors of production with lean and intelligent coordinating.

At present, a major pain point facing the traditional sea oil engineering manufacturing industry is that the production information in the workshop is not smooth. The daily production reports of hand -copy are reported in the pyramid layer by layer, which not only has low efficiency, but also has a high error rate. To this end, the project first applied the digital intelligent manufacturing system (DIMS), which can automatically discharge production plans and issued work order information according to the resource conditions to truly realize the digitalization and informationization of the entire business and the entire process of the project. In the intelligent manufacturing production line of steel structure prefabricated workshop, with the help of DIMS, after receiving the work order information, the control button can complete the operation, pre -processing, cutting and other operations, which can get rid of the work of artificial sorting, rust removal, and cutting in the past Methods have greatly improved production efficiency. At present, the plate cutting production line has completed the automated cutting of 505 steel plates and 7899 rods, and the efficiency has improved by 34%. At the same time, DIMS can also complete the distribution and approval of project files online, and share in real time with each production link.

During the construction period, the project team achieved a new breakthrough of "integrated" construction through the process of processing and process innovation. Prefabricated and small steel structures are installed in advance to achieve the horizontal film "not firing" to protect the paint paint paint in the maximum extent. The full rate of paint reaches more than 90%; The completion rate of the small steel structure of the project life building is 100%. Compared with the traditional manufacturing process, this new method not only solves difficulties such as complicated installation of small steel structures and tedious processes, but also greatly reduces scaffolding.

In addition, the project team also uses three -dimensional visual construction technology to take the lead in achieving piping test packages, structural models, room process tables and 3D visual construction of electricity with electricity. , Section, query. Paper -free construction allows information to share in real time and turn over efficiently.

The picture shows that the employees of Tianjin Intelligent Manufacturing Base are conducting fully automated welding operations.

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