Innovation Shandong ｜ "Weihai Intelligent Manufacturing" cut into the new track

On the production line of Pulin Chengshan, the tires are "walking" in the air; in Weihai Hengbang Chemical Workshop, production efficiency is increasing at a speed of 10 times ... These are the vivid practice of "Weihai Intelligent Manufacturing".

The industry is moving towards the mid -to -high end, and the intelligent transformation of manufacturing is the key. Weihai City, Shandong Province launched the target project of tens of billions of corporate enterprises, carried out in -depth special actions for intelligent manufacturing and breakthroughs, and guided more and more manufacturing enterprises to "cut into" the "new track" of intelligent manufacturing. Calculation, etc., move forward at full speed on the road to improvement and efficiency and high -quality development.

Pulin Chengshan Automation Production Line.

"Number" breakout from "selling products" to "selling solutions"

In the past 20 days, Wu Lin Chengshan (Shandong) Tire Co., Ltd., the deputy general manager of Tire Co., Ltd., has been "consumed" in the semi -steel tire workshop. After the 4 -month automated logistics upgrade, the workshop equipment has been installed in place and is jointly debugging. "It is expected to be put into use in August, and labor costs will be reduced by 10%, and efficiency will increase by 15%." Jian Jianang said.

From "manufacturing" to "intelligent manufacturing" is the way Pulin Chengshan initiates the impact on higher update goals, and it is also the direction of progress. Because the "threshold" of the tire industry is not high, the market is in a saturated state. Under the circumstances of technology and craftsmanship, the only killer in market competition in small and medium -sized enterprises is only "bargaining".

Intelligent manufacturing is the trend of Pulin Chengshan in response to the new development pattern. In 2018, the enterprise invested more than 400 million yuan in high standards to build a high -performance commercial vehicle tire intelligent manufacturing production line, intelligent iterative upgrade of 170 equipment, and the number of manufacturing equipment for more than 80%. At that time, the annual output value of the enterprise reached a new high.

After trying the sweetness, Pulin Chengshan pressed the "acceleration key" of intelligent manufacturing. Within 4 years, it has invested over 5 billion yuan to create a development model of intelligent manufacturing and smart management. The average production efficiency of enterprises has increased by more than 20%, operators decreased by 50%, and labor intensity was reduced by 80%. Nowadays, when entering Pulin's production workshop, the highly intelligent production scene is amazing: tires can "walk" in the air, intelligent sorting equipment for "physical examination" for the tires, dozens of autonomous driving AGV cars are specified according to specified designation according to specified specifications The route is manifested in an orderly manner ...

In Pulin Chengshan, the advantages of intelligent transformation have already appeared, and new growth points and possibilities are constantly emerging.

What kind of story will happen when traditional tires encounter smart chips? On the corporate information platform, on the large and small electronic screens, the tire pressure and kilometers are rolled in real time. Jiang Xizhou, general manager of Pulin Chengshan (Shandong) Tire Co., Ltd., introduced that the traditional tire industry can only master the data of production and sales, while Pulin Chengshan implants a smart chip on the tire to drive the tire during driving process Data from temperature, pressure, load and other data to the tire cloud intelligent management platform, these data will be fed back to the professional service team in real time. As a result, the whole life cycle service of the tire has been realized, and Pulin Chengshan has also realized the transformation from "selling products" to "selling services" to "selling solutions".

Up to now, Pulin Chengshan has provided high -quality services for more than 60 large and large logistics teams, nearly 200,000 rounds, and service revenue exceeds 100 million yuan.

The person in charge of Hengbang Enterprise discussed the overall development plan at the project site.

The efficiency of technology transformation will be improved by 10 times

On July 4th, walking into the production workshop of Weihai Hengbang Chemical Co., Ltd., located in Xiachu Town, Rushan City, it can be seen from the rhythmic sound. The old -fashioned device plant and its affiliated equipment will be removed.

"The old wet gold smelting and fertilizer production line was completely removed, and then the new firefall gold smelting production line was built on the basis of the removal of the original factory area." Li Tiangang, general manager of Weihai Hengbang Chemical Co., Ltd. In the year, Hengbang will go to more than 2,000 new (sets) of new equipment gold smelting equipment, and the new output value is 11 billion yuan after production.

Looking at the scene of the workshop today, Li Tiangang was very emotional. A year ago, the enterprise was still unable to keep up with the scale and backward craftsmanship. Due to the fierce market competition, low demand, overcapacity, it is difficult to sustain the extensive development model of low -cost factors, and the metallurgical industry is confused.

To make vitality and expand the market in order to make danger. After careful consideration, Hengbang decided to set a dilapidated new way, followed the road of "use" and "Fu Zhi", and asked for benefits to intelligence. The newly -made gold -containing multi -metal ore comprehensive recycling technology recovery technology transformation project is the best reflection. The new production line will establish a full -system automated production control system, and the "intelligent" manufacturing throughout will always improve the equipment level, production efficiency and economic benefits.

The project investment is 2.37 billion yuan. For Hengbang, this step is not easy. In the past, gold smelting was the main business of the company, which can bring more than half of the income. In recent years, the company's gold sector's profits are not as good as before. "Two comparison is not difficult to see that our intelligent transformation requires great courage. However, I believe that there will be returns if you pay." Li Tiangang said.

Confidence comes from a account. The original wet gold smelting of the enterprise can handle 200 tons of raw materials per day, while the new fire method gold smelting process is 2,000 tons per day, and the efficiency is directly turned to 10 times.

"Breaking the damp gold smelting production line can only be based on high -quality gold concentrates as the raw material. The improved new production line can be used as raw materials with polyallite containing gold, silver, copper and other elements." Li Tiangang said.The adaptability of the multi -metal complex ingredients also provides a wider supplier option. At the same time, the same product can increase the gold recovery rate by at least 2%comparedEffects have also increased greatly.Insurance is improved, and you have a hundred times confidence.Intelligent transformation, impacting new goals, Hengbang has a bamboo."The first phase of the project is ending, and it can be put into production next year." Li Tiangang said that after all the two -phase project reaches the production, it will enter the scale of 10 billion yuan.

Source: Hi Weihai News Client

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