Industrial Internet Small Frame Detective Season 1 | This intelligent factory injects "digital genes" for rubber tire equipment manufacturing

Entering the era of Industry 4.0, how will traditional manufacturing be reshape the core competitiveness on the new track of "wisdom to change"? Factory data is automatically collected, device real -time monitoring, establishment of technology and equipment big data analysis platform ... In the rubber tire equipment manufacturing intelligent factory in Qingdao Soft Control Electrical Engineering Co., Ltd. (hereinafter referred to as "soft control"), an efficient production and scientific decision -making The overall solution of the intelligent factory is viewed. 2022 "Industrial Internet Small Frame Explorers" The sixth season of the first season will focus on the intelligent manufacturing of the rubber industry to witness the "digital vitality" out of the transformation and upgrading of the industry.

Full business chain realize data interconnection

Entering the soft -control rubber tire equipment in Jiaozhou to manufacture intelligent factories. All -steel, semi -steel, engineering tires and other molding machines are being produced in an orderly manner. All component information in welding, machinery, heat treatment and other workshops will be through MES (production informationization, production informationization, Management) The system is automatically entered, thereby accelerating the feedback of the implementation of the production plan.

"The system will establish a separate quality tracking record for each processed parts, and save all the quality control data sets related to the parts, which can be queried at any time to achieve the full life cycle of the product." According to Zhang Han, the person in charge of the project, the real-time data report capacity of the factory has been effectively improved. Sweep the code upload, it only takes 1 minute to export at the end of the month. "

Through the interactive integration of the factory information system, the soft control intelligent factories have also realized the comprehensive synergy of product development, production, supply and marketing, and after -sales. "This is a car tire forming machine, with about 60,000 parts. It took 3 people to spend 3 days before designing an order, and now one person can only be completed in 1 hour." Engineer Hou Dongyun told reporters that through the modular design method, the smart factory has transformed from order -based research and development to configuration research and development.

Production efficiency is more than 30% compared to traditional factories

Over the years, soft control focusing on the optimization and upgrading of the intelligent manufacturing of rubber tires and the use of big data. With the entire process of rubber tire equipment as the carrier, it is integrated into intelligent control, intelligent interaction, and entire plant data management, forming a set of intelligent factories with efficient production and scientific decision -making The overall solution, production efficiency is more than 30%compared to traditional factories.

Entering the remote debugging service center of soft control, the staff is providing customers with 7X24 hours of remote guidance, fault operation and maintenance and other services. Liu Yuncheng, deputy dean of the Soft Control Research Institute, introduced that this service integrates product modularity and network communication technologies. Compared with the traditional service model, the customer can "zero wait", and the service response rate is 100%.

In -depth promotion of intelligence, informatization, and integrated digital transformation, and soft control has taken a new way for high -quality development of traditional industries. In the future, soft control will continue to give full play to the advantages of innovative resources of the enterprise, further promote the application of new generation of information technology and equipment manufacturing technology, vigorously promote the intelligent transformation and upgrading of the rubber tire industry, and contribute to the world's new height of the Chinese Rubber Industry Station. Control "power. (Qingdao Daily/Guanhai Journalist Text/Liu Qin Video/Yin Yawei Liu Qin Zhao Wenyuan)

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