From running to the data running workshop, the processing efficiency of the processing of precision molds after the intelligent transformation of the precision mold
Author:Changjiang Daily Time:2022.09.26
The Yangtze River Daily Da Wuhan Client September 26th. In recent years, China, as the largest country in the mold industry, accelerates iteration in the fierce competition of the global mold market, especially in the high -end market of precision molds. China's mold is using intelligence as the means as the means. , Refine the "Killer".
On September 23, the 86th Wuhan Industrial Intelligence Reconstruction Demonstration Promotion will enter Wuhan Lianpo Precision Mold Extreme Company (hereinafter referred to as "Wuhan Lianqi Mold").
At present, the mold industry has become an important symbol to measure the level of a country. Yang Xiangrong, general manager of Wuhan Lianhe mold mold, said that intelligence is the inevitable path of the development of the mold industry. Wuhan Lianjie mold is the "microcosm" of the mold industry to intelligent production. In just a few years, the production line processing efficiency has doubled the efficiency of the production line processing efficiency Essence
Wuhan Lianjie mold has created many breakthrough technologies in the fields of mold cutting and heat flow channels. In July 2020, the numerical control upgrade and reconstruction project of the Factory 4 workshop was launched. Wuhan Lianjie molds are no longer satisfied with the upgrade of a machine and a link, creating an intelligent transformation "model workshop". Entering the No. 4 workshop, the production and operation data on the large screen of the workshop continued to be beating. The orange -red robotic arm in the factory was turning on the production line. The black and green unmanned forklifts walked in an orderly manner between the production line.
Intelligent workshop of Wuhan Lianmo mold. Drawing
The reporter from the Yangtze River Daily saw that workers only need to monitor the operation of the production line in real time without heavy physical labor. Before intelligent transformation, they must not be so "easy". Ma Hongming, the production manager of Wuhan Lianjie mold, said that before, most of the materials were pulled by people, and various management data in the factory also rely on people to count on people. Logistics transfer efficiency and insufficient manpower were prominent. As a result, intelligent transformation began. Essence
"The benefits brought by the transformation are obvious." Ma Hongming said that after the project was completed in July 2022, from the relying on people to the data run, the 4th workshop achieved a 24 -hour stop operation, the production capacity increased by 25%, the logistics transfer efficiency improved More than 200%, the average worker managed 3 machines per worker before. Now a worker can manage 12 machines, and the production data analysis has dropped from 24 hours to 2 hours.
Yang Xiangrong introduced that the intelligent transformation of the workshop spent more than 55 million yuan, but the cost can be recovered in three or five years. At the same time, the quality of the product is more guaranteed, and the confidence in market competition is more sufficient.
AGV unmanned forklift main workshop is moving materials. Reporter Li Xinyu Photo
Yang Xiangrong said that intelligent transformation also brought a major change: Now all the workers in the No. 4 workshop are college degree. The good environment after the workshop has broken the old impression of young people on traditional factories, and professional equipment ushered in the required professionals.
Through the continuous promotion of the implementation of the "Special Action Plan for Industrial Enterprises Intelligent Reform", Wuhan's proportion of technological reform investment has increased significantly in industrial investment, which has increased from 38.2%at the end of 2019 to 45.2%at the end of 2021. From January to July this year, the number of technical reform projects in the city reached 961, a year -on -year increase of 36.6%. The proportion of technological reform investment in industrial investment reached 46.9%. In April 2022, the Ministry of Industry and Information Technology introduced the "Wuhan Model of Industrial Intelligence Transformation and Upgrade Leading Digital Transformation" to the country. In June, the city's industrial steady growth, transformation and upgrading, construction information infrastructure, and the promotion of industrial digitalization, vigorously cultivating and developing strategic emerging industries have obvious results, and have been inspected and inspired by the State Council.
(Changjiang Daily reporter Li Xinyu Li Jiting Correspondent Wu Jingxuan)
【Edit: Wang Yujin】
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