Stable and exploring the front line ｜ Foshan's traditional manufacturing digital intelligence intelligent transformation and drinking "head soup" workshop "smart" can order "upgrade" level

In the production workshop of the Yuantian Bed Machinery Co., Ltd. (hereinafter referred to as "Yuantian Bed") in Foshan City, the production workshop of the mattress machinery is in full swing. The operator from time to time to click on the computer screen in front of you, order situation, latest drawings, production progress, production progress At a glance, each link looks orderly.

Five years ago, Foshan, a high -tech enterprise in Foshan, opened the road of digital intelligent transformation and took the lead in launching the MES system in the industry, and the production efficiency increased by 25%. This year, Yuantian bed tools also harvested related orders in new energy vehicles and other fields, further expanding the market.

Smart workshop of Yuantian bedding

New appearance in the workshop: Digital transformation brings butterfly changes

On September 7, the reporter walked into the production workshop of the Yuantian bed in Shui Town, Nanhai District. Through the electronic screen hanging on the wall, each employee's work task, working hours, cumulative working hours, etc. In the employee's job position, there is a computer in front of the machines they are responsible for. Order details, the latest drawings, etc. are already in it, and the machine can operate the machine with lightly options.

At the same time, the delivery staff drove the truck to shuttle back and forth. According to the data guidelines on the computer screen on the car, there are some of them in the heart of where to pick up the goods, the delivery, how much they get the delivery, and who are more prioritized. The components are delivered to the next link in time, everything is methodical.

In the impression of workers, the previous production workshop was not like this. In the past, due to the cumbersome statistics of the warehouse, there may be a backlog of inventory or production lack of materials. When assembling the product, I found that the corresponding parts were not found. Due to the unreasonable working hours, it may lead to the easy part of the workers to do it, affecting the progress of the entire order. In addition, because papermaking uses paper drawings during the production of mattress machinery, drawing drawings and other drawings often need to be changed. It may also make waste products because it is not updated in time.

Ou Qiaofeng, the head of information about the informatization of Yuantian, has been working in this mattress machine factory for 21 years. He told reporters that these changes are brought about by digital intelligent transformation.

Digital intelligent production equipment

Bold break: production efficiency increased by 25%

Foshan's manufacturing industry is mainly small and medium -sized traditional enterprises to promote the intelligent transformation of digitalization. It is the road of "strengthening the body" of these companies. Yuantian bedding is the company that dares to "eat crabs" in the industry.

"We have been using the EPR system since 2006, and the foundation is better." Li Hongye, general manager of Yuantian bed tools, said, but at that time the workshop was like a "black box", and did not understand what was. Transparent, digital, and intelligent systems.

In 2016, after many visits and investigations, Li Hongye set his sights on the MES system. After continuous exploration, in 2017, Yuantian bedding introduced the MES system developed by Tengyi Technology for it. A manufacturing collaborative management platform with full production process was launched.

Li Hongye recalled that the promotion of the MES system was not smooth. At that time, many employees did not understand or accept it. Yuantian beds set up a bonus of 100,000 yuan to encourage front -line workers to participate in it. The opinions and adopted those can receive bonuses, which improves the enthusiasm of employees.

"After using the MES system, our production efficiency has increased by 25%, and the quality qualification rate has increased to more than 99%." Li Hongye said that because of visible and learned, Yuantian bedding has become a digital intelligent transformation of many small and medium -sized enterprises. A role model on the road. One of them visited one of them, and 6 companies immediately started digital transformation. At present, Yuantian bedding has also created a "hard and hard" mattress manufacturing smart production workshop, including hardware and MES systems such as mattress manufacturing equipment, to provide a set of intelligent production solutions for the industry.

Machines use computers to achieve intelligent production

Broaden the market: get related orders in the fields of new energy vehicles

In 2020, in the second half of the year, the huge pressure brought about by the soaring orders, the MES system made the Yuantian bedding tested. Without increasing the manpower, each order was still delivered on time. "Without this system, we can't do so many orders." Ou Qiaofeng said.

Li Hongye admits that since this year, due to the superposition of various factors such as the epidemic, the number of mattress mechanical orders has declined. However, thanks to the digital intelligent transformation at the forefront, Yuantian bed tools have received related orders in new energy vehicles and other fields this year to further broaden the market. "In the past, our positioning was a mattress mechanical factory, and now it can be upgraded to a broad mechanical factory because our production capacity has improved." Li Hongye said.

"Because of the digital intelligent transformation, the entire process can be seen clearly, and they are willing to talk to us, and we also have confidence to pick up these orders." Ou Qiaofeng said that the digital intelligent transformation of Yuantian bed tools The road to upgrade is still continuing. At present, they are brewing the second phase of the project. It is planned to upgrade from part delivery center to the whole machine delivery center to upgrade digital intelligence to a higher level.

Text/Guangzhou Daily · Xinhuacheng Reporter: Feng Jiamin Tu/Guangzhou Daily · Xinhuacheng Reporter: Chen Feng Guangzhou Daily · Xinhuacheng Editor: Lin Jing

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