Digital intelligence blessing cable production "Little Giant" to fight the "hard battle" of steady growth 丨 Go all out to fight for the economy to build
Author:Cover news Time:2022.09.24
Cover Journalist Xiong Yingying
As a traditional manufacturing industry, the wire and cable industry is the second largest supporting industry in the automotive industry after the automotive industry, and it is often reminiscent of "labor -intensive". On the afternoon of September 23, the reporter entered the Sichuan Xinrong Cable Co., Ltd. in Qingyang District. The machinery of thousands of square meters of production workshop roar, less than 10 workers were busy work.
At the scene, several staff members were nervous to debug the wires (the robotics of the wires, and the robot and the original equipment were installed and formed a "two -in -one" production line. "In this way, the wires can be completed automatically. Each production line must be equipped with two workers, and now one person can operate two production lines at the same time." Jon, director of the chief engineer and technology manufacturing center Because the epidemic delayed the work period, these equipment had already operated.
Chief engineer inspects related production equipment
Founded in 1995, Xinrong Cable is the largest fire -resistant cable production and research and development base in the Southwest. On average, it produces a fireproof fire fire wires and cables exceeding 200,000 kilometers. It is also a national specialized new "little giant" enterprise.
At the beginning of August this year, due to the high temperature power limit, the company ushered in a tough battle. Although the phased peak production was implemented, the production capacity can only reach a quarter of usual. At the beginning of September, the epidemic was unexpected. The company opened the "epidemic prevention bubble" model, and 97 employees stationed in the factory area closed -loop production.
Jon introduced that because most of the closed -loop is first -line production personnel, the production capacity remains above 90%, but there are still many difficulties in materials and logistics transportation. During the control period, Chengdu's multiple mechanical and electrical markets were closed, and the urgently needed raw materials could not be bought everywhere. For this reason, only Suining suppliers could be used. The other party is also very powerful. When the materials cannot be bought locally, they drive to Chongqing to purchase and send them to the company in time to ensure that the two major project orders are delivered on time.
Production workshop full of cable wire products
"At present, there is still a gap of 5%-10%of the goals set at the beginning of the year." Jon said that after the official resumption of work on September 19, the employees gave up the rest time for the break production. The front line helps to promote production. Taking the technical production position he is responsible for it as an example, he used to go to the workshop twice a day before, and now go to at least four times a day to track the production progress and check whether the target set on the day of the day is completed. At the same time, the delivery efforts have been further increased, and the daily shipments after resumption have increased by about 40%compared to the epidemic.
In addition, Xinrong Cable is also continuously renewed. For example, by updating the twisting equipment, the production speed of the original cable has been 3 times; the introduction of LED radiation cross -linking technology instead of traditional thermal cross -linking technology, which improves the production efficiency of cross -linking cables more than doubled. "According to the current progress, there is still hope to complete the annual goal." Jon said.
In his opinion, not only everyone is motivated to catch up with the work, but the help of intelligent equipment is the key to improving the efficiency of traditional manufacturing companies. "Due to the large weight of the cable, it is difficult to achieve the intelligence of the entire production process, but local intelligence has been promoted. According to the plan, the company will start the construction of intelligent manufacturing workshops in the next step."
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