Qingdao manufacturing staged wonderful "hat scene"

Qingdao's first hat -decorative industrial Internet platform to help the company "watermelon sesame grabbing"

Hat decoration industry industrial Internet platform data kanban.

Maker Intelligent Sharing Factory.

The transformed Qingdao manufacturing industry is staged a wonderful "hat trick". Unlike the dodge on the arena, this "hat trick" staged by Qingdao leads the transformation of Qingdao hat industry, which has one -third of the world's global hatculation to the Industrial Internet. In 1985, the Qingdao Feilong Golden Crown Hat Factory, which was cooperated with a local industrial product company of Hong Kong Li Gezhuang, opened the road of hats of Li Gezhuang. In the past 37 years, Li Gezhuang has become a well -known hometown of hats. Make more than 500 million hats. With the continuous changes in the global trade situation, Li Gezhuang's hat industry has also begun to face new challenges. Under the leadership of the leading enterprise Qianfeng Hat Art, the traditional Li Gezhuang hat industry has embarked on the road of industrial Internet.

Hometown of hats facing new challenges

For most people, hats are just tools for shading or decoration, but for residents in Li Gezhuang Town, Jiaozhou, the hat does have indeed become a pillar industry that supports regional development. There are more than 120 cap companies in Li Gezhuang Xinyao New Village, with an annual output value of 2.5 billion yuan, solving more than 20,000 people and an average annual income of more than 50,000 yuan. Here, to 70 -year -olds, young people who are 20 years old can find employment opportunities on the hat industry chain.

It is understood that there are more than 400 hats and supporting companies in Li Gezhuang Town, forming a full -chain characteristic industrial cluster with an annual output value of more than 4 billion yuan. One baseball cap is produced here, and more than 90%of products are sold to hundreds of countries and regions such as Europe, America, Asia -Africa.

In recent years, with the rapid changes in the global trade situation, the development of Li Gezhuang's hat industry has also faced a lot of challenges. As an important pole of the textile and apparel industry chain, the cap industry is also a typical labor -intensive industry. With the development of the times, the development of the industry is facing many problems. The requirements of the delivery period are getting higher and higher, which requires companies to respond quickly when facing this type of order to meet customer needs. On the other hand, the cost of employment is surging, recruitment is becoming more and more difficult, and retaining workers are becoming more and more difficult. If it continues to use the working model of labor -intensive industries, it is difficult to adapt to the current changes.

Most companies are used to the model of large orders. When facing this market change, they often choose to avoid, so in recent years, more and more companies choose to go to overseas buildings. Some companies want to make digital intelligent transformation. But suffering from no experience and direction.

Hat decoration industry industrial Internet platform came into being

How to solve the pain points faced during the development of the cap industry? As the leader of the industry, Qianfeng Hat art took the heavy responsibility. Qianfeng Hat Art is based on the industry's industrial Internet platform as the foundation, and opens up with systems such as ERP, MES, APS, WMS and other systems to achieve data sharing and provide strong data support for the decision -making of enterprises in the entire manufacturing process. The practical experience is shared and operated through the platform to help more companies.

The first industrial Internet platform in the hat decoration industry has recently launched. The platform integrates the common needs of the industry and builds the interconnection between the suppliers of the hat decoration industry, the demand party, the hat -making factories, and the maker to provide SAAS -level services for industry users. Promote the sharing of data and resource sharing of all aspects of the supply chain. The platform consists of three major systems: edge layer, platform layer, and application layer. It serves upstream and downstream enterprises in the country through the technology of the Internet of Things, Data, and Industrial APP. The platform has three characteristics of openness, sharing and synergy, and promotes the formation of a new model of cooperation in the cap industry with information sharing, resource sharing, and win -win cooperation.

According to Wang Aimei, the founder of the platform, "Qianfeng Hat Art made a positive response based on the market changes. With the higher requirements of customers, we chose to meet the difficulties and continuously iterate and upgrade to upgrade the traditional manufacturing to the number '' Intelligent manufacturing ', from the research and development, production, supply chain, to every process, every process, and inflorescence, all of them have been digitized, and a variety of intelligent automated equipment has been developed to replace artificial operations. "

The big orders are not lost, and the small orders are all on the Internet

For Jiaozhou hat -making companies that are used to large orders, how to face small orders with different models and different colors is a problem that must be solved. Relying on the industrial Internet platform, this problem that plagues companies is solved.

"Now, in the face of large orders, we are more calm and freely. In the face of flexible and changeable personalized orders, we are also eager to! So, even if the environment is not in the past two years, There are increasing increases and rising against the trend, and we are more and more realistic about the benefits of corporate transformation and upgrading! "Wang Aimei told reporters.

It is reported that for product research and development, the platform has developed a set of cloud design systems with 3D simulation functions, which can digitize the original auxiliary materials to quickly realize the digital visual display of the finished product. And the platform's cloud design system belongs to the "fool -level" operation. At present, the platform is fully upgrading and developing version 2.0. At that time, the system will be fully opened, which will not only meet B -side users, including the professional needs of designers. Your own personalized product. For enterprises, first of all, the decision -making cycle of R & D and production is efficiently solved. , Upgrade of the entire process such as production, manufacturing, transaction. For the production link, the platform layer integrates multi -source heterogeneous data such as ERP, APS, MES, personalized customized synergy, etc., to achieve the order from the product to the procurement, sample, production, paddling, cutting, and cutting, cutting, cutting,. Data fusion of the entire production process of sewing, packaging, and the use of industrial APP scenarios provided by the platform can efficiently handle various production order models and track every link of managing the supply chain in real time; Management is a very headache. It often occurs due to the fact that foreign associations affect the delivery of large goods. The platform's maker system can manage the order process of the foreign association in real time and conveniently. Qianfeng Hat Art also developed a set of automated intelligent production lines suitable for the hat -making industry according to the characteristics of its own industry, realizing the human -computer intelligent interaction and equipment IoT. Through the digital integration capabilities of the platform, it can design, manufacture, manufacture, manufacturing, manufacturing, manufacturing, manufacturing, manufacturing, manufacturing, and manufacturing, it Complicated processes such as outsourced order management are seamlessly connected.

The hat decoration platform solves the problem for small and medium -sized enterprises

In Wang Aimei, the hat -decorative industry Internet platform must solve not only the flexible production problem of the hat, but also the development of the small and medium -cap companies through the power of the platform. The industrial Internet platform of the hat decoration industry not only outputs the industrial Internet solution, but also meets the digital transformation needs of upstream and downstream enterprises in the scenarios of user interaction, research and development, marketing, procurement, manufacturing, etc., but also outputs the "co -creation and sharing" platform thinking method to help more help more In the process of transformation and upgrading, multi -enterprise takes less detours to help more small and medium -sized enterprises grow bigger and stronger domestic and foreign markets, improve the efficiency and quality of order delivery, reduce the cost of employment costs, outsourcing order communication, etc. Win -win.

Inadequate funds are also a problem that enterprises often face. The use of the security characteristics of the blockchain "non -copy" and "not tampering". The supply chain financial services created by the platform (Phase II) will be expected to solve this problem efficiently. The platform connects to the national new infrastructure -the starfire chain network. The key resource of the digitalization of the network logo is the breakthrough, and the digital and transactionalization of the corporate assets is achieved, so as to quickly configure reasonable financial services for the enterprise. These systems can not only be applied to the hat making industry, but also can also be applied to clothing, wigs, accessories and other industries. It is a good set of comprehensive solutions.

Mr. Wu, the person in charge of Qingdao Chenxi Textile, introduced: "In the past, we would publish information on some supply and demand platforms, and the hat decoration platform not only helped us solve the problem of interoperability of supply and demand information. Upload to the platform, with the 3D simulation system of the platform, we can directly convert our fabrics into the finished product to display. Some customers use the system to design and place orders, and they can also directly reach transactions. This is unimaginable in the past. "

The maker system of the platform provides a good job opportunity for rural idle labor. At present, there are many surplus labor in the countryside, but it is impossible to perform continuous work according to the normal time required by the general enterprise, so it is difficult to find a suitable job. After becoming a platform maker, his individual can flexibly arrange to undertake the processing orders of the enterprise according to his own time, which not only promotes the employment of farmers, but also solves the problem of enterprise difficulties. Qingdao Yayuan Hat Co., Ltd. is a corporate maker from a hat -decorative platform maker intelligent sharing factory. According to feedback, since the maker intelligent sharing factory joined the platform, the company can accept more cap orders on the platform and effectively activate it effectively The company's existing capacity.

■ News extension

Textile industry inserts the "wings" of the industrial Internet

The textile industry is one of the pillars of my country's traditional advantage. In recent years, with the changes in the market, the textile industry has increasingly paid attention to cost, quality, energy efficiency, and innovation. Qingdao has a deep foundation for the development of the textile industry and has created the achievement of "Shangqingtian". Textiles, as a cost -sensitive and labor -intensive industry, are inevitable to seek cost depression and policy highland. In the context of a new round of industrial revolution and diversification of global consumption demand, industrial structure adjustment and transformation and upgrading will inevitably be available.

The hat -oriented Internet platform is a microcosm of the development of the industry Internet of Qingdao textile industry in recent years. In recent years, around the "development of industries and service enterprises", the Municipal Industry and Information Technology Bureau promoted the integration and development of large, small and medium -sized enterprises, guided platforms to build, encourage collaborative innovation, and emerged. A group of representative leaders.

Guanhai News/Qingdao Evening News reporter Li Pei

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