Levens 100 billion levels of differentiated fiber industry

In recent years, emerging information technologies such as big data, artificial intelligence, the Internet of Things, and 5G have been applied to more and more oil and chemical enterprises, which not only helps enterprises to achieve energy conservation and efficiency, but also show their good advantages in safety and environmental protection. , It has become a new momentum for the transformation and development of traditional manufacturing. Not long ago, the China Listed Companies Association selected the "Typical Cases of Digital Transformation". The digital transformation results of many petrochemical companies were selected, involving the petrochemical industry Internet platform, smart factories, safety production management, and green environmental protection. From today, this newspaper specially published a typical case series of digital transformation, which will conduct in -depth analysis of typical cases of petrochemical companies in order to provide reference and reference for the digital transformation of industry companies.

The first smart loading system, the first set of polyester control systems in the industry, the first 5G+spinning intelligent inspection robot, the first 5G+smart silk -sharing robot ... With these "first" applications of these industry, Tongkun The industrial Internet platform of the chemical fiber industry of the Group Co., Ltd., was selected as a typical case of digital transformation earlier earlier earlier.

"New materials are closely related to the people's livelihood. Among them, my country's differential fiber new material production capacity is close to 30 million tons/year. When we do industry -level platforms, we must realize the collaboration between enterprises and enterprises in the industry and the upstream and downstream of the entire industry chain. Calculated at 30%of the marketing rate, if this innovative result is promoted to 50 to 100 companies, it is expected that intelligent transformation can bring an output value of more than 10 billion yuan, driving the industry with a scale of 100 billion yuan in differentiated fiber new materials production capacity transformation Upgrade. "Speaking of the application prospects of the industrial Internet platform of the chemical fiber industry, Xu Yanhui, manager of the Information Management Department of Tongkun Group, summarized.

Establish a three -platform technology base to realize the integration of the whole process integrated intelligent manufacturing level improvement

"Facing the chemical fiber industry, with Tongkun Group as the core, build an industrial Internet platform that integrates industrial Internet of Things, industrial big data, industrial intelligence and microservices, and realizes the interconnection of industrial equipment. The integration of data and the development and promotion of industrial apps; explore the establishment of the industrial model component and industrial APP resource platform of chemical fiber industry, realize the business system and data in the industry and the enterprise And innovation; fulfill the comprehensive improvement of industrial equipment management capabilities, environmental support capabilities, application development capabilities, and service users' capabilities. The platform provides strong support for industrial transformation and upgrading, prosperity and development. " The description of the industrial Internet platform of the chemical fiber industry in the typical case of digital transformation of listed companies.

"In short, the construction of the industrial Internet platform of the chemical fiber industry is based on Tongkun Group. On the one hand, it is facing Tongkun's inside, focusing on solving the basic issues such as data collection and data through data collection and data through the digital operation of enterprises, thereby effectively reducing production costs. Increase productivity and assist the company's command operation; on the other hand, for the entire chemical fiber industry, realize upstream and downstream data, improve upstream and downstream enterprises synergy, and build a benchmark for industry platforms and application. "Xu Yanhui further explained.

Xu Yanhui said that the production quality and efficiency of polyester fiber polyester fiber polyester fiber polyester fiber polymer materials in China will be greatly improved, and the market needs of the functional polymer material market in my country will be met. The templates and benchmarks of the new model application provide application demonstration platforms for the intelligent technology covered by various intelligent factories to promote the improvement of the industrial economic benefits of national functional polymer materials in an all -round way. It is Tongkun's efforts. The basis for achieving the above goals is that Tong Kun uses the three platforms of "artificial intelligence platform", "big data platform" and "Internet of Things platform" as a technical base. Chemical fiber industry Internet platform for the center, business front and industrial central Taiwan). Through this platform, they realize the interconnection of enterprises, equipment, people, and full data, enhance the integrated intelligent manufacturing level of the industry's entire process, and help the industry green manufacturing and safety.

Construction of the "five horizontal and four vertical" data system to solve the common problems of multiple industries

With a technical base, there is a foundation. How to make data more standardized and securely "run up" is a major problem in front of the Tongkun team.

"During the construction of the platform, we did encounter problems in data collection, data security, and data sharing." Xu Yanhui said, "Data is the core asset of various enterprises. How to ensure core asset security, realize Data sharing and the value of data is the first problem we encountered. For this problem, we use the "five horizontal four vertical" data system construction, combined with blockchain and other technologies to achieve data standardization, security and sharing of data. . Heterogeneous protocol data collection is the second problem encountered by the project team. During the construction of the platform, we will encounter hundreds of thousands of equipment, hundreds of universal or private data interface protocols. Communicate and coordinate, and use the powerful functions of the IoT platform base to finally achieve 100%IT data and more than 95%of OT data access. "

On this basis, several industries "first" breakthroughs were achieved. The exquisite phenyl acid -polyester -spinning wire integrated production has improved the level of process manufacturing; the first intelligent loading system in the industry adopts a three -dimensional visual identification algorithm, which automatically identifies the model to form a personalized loading solution, and it is with WMS/ERP/ The data interconnection of the logistics and transportation system has opened a new model of unmanned self -service vehicle, which solves the problem of artificial vehicle management difficulties. To achieve process optimization and card edge control, the device self -control rate has increased from 80%to 92%; the industry's first 5G+spinning intelligent inspection robot is calculated through 5G+visual algorithm+edge. Oil and other abnormalities have greatly reduced the labor intensity of spinning workers and improved product quality; the first domestic 5G+smart silk -handed robot through real -time tracking and analyzing the production line status, the first time the break is re -connected. 50%. Build a "chemical fiber brain" to achieve the "trinity" of people, equipment and enterprises

With the support of the base and data, building a "chemical fiber brain" has the foundation.

According to Xu Yanhui, the "chemical fiber brain" they built based on artificial intelligence, industry models, and industry algorithms, through coordinating enterprises and enterprises, enterprises and equipment, equipment and equipment, equipment, and people to achieve efficient coordination of intelligent production and industrial chain chains Essence

For example, in terms of intelligent production in the whole process, from the start of concentrated heating, to the entire process of polyester, spinning, wound, falling, external inspection, packaging, and warehousing, all are commanded by the "chemical fiber brain". The production data and business management data of these devices are finally gathered to the "Chemical Fiber Brain" through the industrial Internet platform, which is uniformly processed and analyzed by the "chemical fiber brain". Then direct the operation of the control equipment to truly realize the closed loop of production management.

All aspects of production and operation are also directed by the "chemical fiber brain". For example, the intelligent thermal electric cloud system optimizes the burning of the boiler and optimized the load distribution of the boiler through the "Data+Smart" algorithm. A single thermal power plant can reduce coal consumption of 10,000 tons per year; if it is promoted to the entire industry, roughly estimate that coal can be reduced by each year. 16 million tons.

Now, the industrial Internet platform of the chemical fiber industry built by Tongkun has access to more than 40 chemical fiber and its supporting enterprises. Tongkun also jointly created the "brain" of Zhejiang's synthetic fiber industry with Tongxiang Municipal Government and Baidu to realize the interconnection between the industrial Internet platform of the chemical fiber industry and the "brain" of the industry. They set up a series of common and typical application services such as AI Quality Inspection, Energy Management, Safety Production, and Intelligent Loading System in the synthetic fiber industry, and have begun to promote small -scale external application promotion.

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