What is the largest intelligent stereo warehouse in the Asian petroleum and petrochemical industry?Take you to see!
Author:PetroChina Time:2022.08.31
On August 28, after a year -and -seven months of tension, the Guangdong Petrochemical Polymel Packaging Library Project was successfully completed, and Guangdong Petrochemical's chemical products achieved "closed loop" from production to warehousing. The polyolefin packaging warehouse with a total construction area of more than 52,000 square meters is by far the Asian petroleum and petrochemical industry with the largest and most automated intelligent stereo warehouse, which is the first smart three -dimensional library of PetroChina.
Scientific and technological support
Implement "fully automatic black light operation"
The polyolefin packaging plant and warehouse project include two packaging plants and 3 high -automated three -dimensional warehouses of 35.6 meters. The total construction area reaches 52010 square meters, a total of 6,8860 cargo, which can store about 100,000 tons of polyolefin products. There are 12 packaging lines in 2 packaging plants.
This intelligent warehouse uses the WMS intelligent management system. The polyolefin packaging plant and warehouse can realize intelligent packaging, automatic transportation, intelligent storage management and automation outlets, which have achieved comprehensive digitization, visualization, and intelligence of packaging, warehousing, and logistics. The traceability of the product.
When packaging, after the packaging is served by the FFS heavy film packaging machine, a fully automatic palletizer, and the fully automatic suite film machine, the product is output from the stack conveyor to the offline station to complete a packaging loop.
When entering the warehouse, the four major software systems such as the WMS warehouse management system can effectively manage the operation of each set of equipment, the child's pallet out of the warehouse and the real pallet entry into 8 processes to achieve fully automatic unmanned black light operations. When the warehouse was out of the warehouse, the sub -tray was out of the warehouse with the goods.
Optimized design
Improve the efficiency of warehousing
In addition to the huge engineering volume, the engineering design is remarkable. In the design, the HDPE and FDPE device shared the packaging plant and shared the stereo library. The size of the two warehouses is the same size, and the visualization is coordinated and unified, and at the same time, the mutual circulation and deployment of the two warehouse products can be achieved.
Optimize the PE warehouse ring penetration design, reduce the number of traversing cars, the number of rows of each car through the car, and the number of turns through the ring, which improves the operating speed of the ring and the system efficiency of the ring.
Optimize the design of the fire spraying system of the three -dimensional warehouse, reducing the number of fire spraying pipelines of polylefin warehouse. Firefighting into the warehouse pipeline is designed and led before the shelves, which reduces investment, and the inside of the warehouse is also more concise and regular.
Scientific construction
Construction safety and high -quality project
In the process of project construction, in the face of high temperature, rain, typhoon and other unfavorable climatic effects in the Jieyang area in Guangdong, the global company polyolefin library room sub -project department cooperated with the owners to support the construction goals of the construction, and played the advantages of integrated management of the global company and the EPC general contracting. Advantages, optimize the integration of internal resources, and ensure seamless connection between design, procurement and construction.
In response to the large risk areas, the polylefin library room sub -project department formulated special risk prevention measures, carried out safety education activities, and improved the safety awareness of participating employees. During the installation of the steel structure module, in order to reduce the risks brought by the cross operation, the polyolefin library room sub -project department increases the depth of the steel structure ground, and the overall lifting of the "micro module" method is used to improve the efficiency of work, saving the crane crane car The cost of use reduces the risk of high -altitude operations.
Combined with the construction of different stages, the polylefin library room sub -project department has continuously optimized and adjusted the construction plan, refined the process process, and strengthened the technical intercourse and the security bottom. Each professional and technical personnel strengthen supervision and inspection, increase technical support, and ensure that various quality control measures are implemented in place.
The polyolefin library room sub -project also played a leading role in party building, set up multiple party members' assault teams, and drove the majority of employees participating in the construction of construction to "grab sunny days, rainy days, and prevent epidemic", achieving one node goal after another.Actively organize labor competitions, continuously enhance the confidence of cadres and employees to do projects and do good careers, and strive to build safe and high -quality projects with superb technology, tenacious style and excellent results.As of August 28, the Polymefins Library Sub -project Department has accumulated a total of 54223 cubic meters and a steel structure of 12,774 tons to achieve 1.41 million hours of safety production without accidents.At present, the three -dimensional warehouse has the conditions for investment, which provides a guarantee for the smooth leaving factory of Guangdong's petrochemical products.
Text | Xiaoguang Li Zherong, Gao Yunlong Ma Binke, Li Shenyun Yu Jiecheng
Photography | Kim Tian Yu Jian Cheng Ma Binke
Video | China Global Engineering Co., Ltd.
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