Sichuan asbestos: "Wearing a suit and tie" in the traditional industrial factory of digital change becomes reality 丨 go all out to fight for the economy and build

Cover news reporter Xiao Yang

On August 26, in the industrial park in Ya'an, Sichuan Province, Sichuan Yixin New Materials Co., Ltd. (hereinafter referred to as "Yixin Company") was carried out in an orderly manner. As an enterprise engaged in calcium carbonate products, in the impression of people, the labor -intensive traditional calcium carbonate enterprises are different, and there are very few people in the production workshop. Through digital systems and advanced production equipment, several workers can control production Full process. And these transformations point to a keyword -digital.

At the end of July this year, the Fifth Data Application Practice Conference was held in Ya'an. At the meeting, Luo Qiang, deputy governor of the Sichuan Provincial People's Government, took as asbestos. He said that as a place to produce traditional calcium carbonate products, asbestos began to digitize the relevant industries very early. Demonstration.

In the industrial park of Shimon County, the modern production workshop of calcium carbonate enterprises

With the traditional industrial asbestos, there is another side, to be discovered.

Industrial digitalization

Digital guarantee production quality, digital establishment evaluation standards

In the industrial park of Shimon County, the digitalization of the industry is subverting people's awareness of traditional calcium carbonate companies.

Next to the river valleys at the front end of the industrial park, there is a production workshop of Yixin Company. In a nearly 1 kilometer -long bar area, the production workshop is divided into several independent and connected modules according to the production process. System management control. There is no one and few people in the production process. The entire workshop is clean and quiet. This is very different from that of traditional calcium carbonate companies that need a lot of labor to work in the production workshop.

Through the management system, workers can supervise the entire process of production

After entering the production workshop, limestone raw materials will be transported to the end of the workshop. Here, the raw materials are unloaded into the machine and transmitted to other production plants by the machine. After other production processes, they eventually become calcium carbonate products with different functions. Even at the end of the production process, the packaging link, with the help of automation equipment, only a few workers can complete the bags of a large number of products.

"The workshop is an unmanned workshop, and all data is concentrated in the central control room." Li Linfu, deputy general manager of Yixin Company, said that in the production process, all process data and equipment parameter data will be collected and displayed by the digital system. Generally speaking Only a few technicians can control the entire production. Even if there is a problem in a certain link in the production process, the system will perform real -time feedback in the form of data.

Workers enter production data

The foundation of these is a set of digital management systems and international first -class production equipment. With the digital management system, all key parameters in the production process are visible, controllable, and collectable, which can not only ensure stable product quality, improve productivity, but also accumulate basic data for product research and development. The first -class device provides the possibility of the achievement of the above goals.

Li Linfu believes that in calcium carbonate companies, the traditional production model is a perceptual cognition, and the digitalization of the industry is a rational cognition. While changing the production, it also changes some of the inherent thinking of people in the industry.

"Is the fish doing well, and it is based on the master's personal craftsmanship." He compared the products produced by the enterprise as a chef for fish. He said whether the "fish" made by traditional calcium carbonate can be served on the table. It is more dependent on the control of the workers through feeling the control of all links, and the "fish" made by feeling may be on the "taste" every day. There are slight differences. When companies sell to customers, it seems that the product is described by a series of "adjectives", and customers choose to choose from.

After digitalization, "fish" can be controlled by a series of indicators. "Fish" can be evaluated through a series of indicators. When the enterprise is promoting, it can show the superiority of product performance through data, and when customers choose, they can also understand the product more intuitively through data.

At the same time, the client through data is not limited to understanding the final form of the product, but also can be expanded to all aspects of the product production process. "Through digital accounts, customers can see every detail in the production process." Li Linfu said that most of the customers who have arrived in Yixin Company are mostly high -quality companies nationwide. After seeing this digital management system, basically "They have seen too many traditional calcium carbonate companies. When they see our factory workshop, they have subverted their cognition."

Advanced equipment instead of manual

Digital transformation

The greatest competitiveness is innovation

"As a basic material, calcium calcium carbonate is widely used, but at the same time there is also a situation where the threshold is too low." Peng Guiming, chairman of Yixin Co., Ltd. The simple polishing of the machine is a product. "The industry's perception of its added value and development is at a lower level." Under the previous mention, the past market belongs to buyers. For customers, different carbonate enterprises The products produced can be replaced by each other, and they look more active when choosing partners.

In addition, traditional calcium carbonate companies are labor -intensive, and it is difficult to achieve upper scale, heavy brand and refined management. To this end, at the beginning of the factory, Peng Guiming thought of going out of the concept of "relying on people" in the traditional model. When building a factory, they bought advanced production equipment and developed the control management system independently to try to use scientific management to change the traditional production method of calcium carbonate enterprises.

Li Linfu said that under digitalization, their production workshop can not only ensure product quality, but also improve the productivity of the equipment. According to statistics from Ashaima Prefecture, Echin Company's production efficiency is 23%higher than that of traditional calcium carbonate companies. At the same time, after the digitalization of the industry, it brings a lot of basic data, and it also provides the foundation for product research and development. The faster new product listing speed and higher orphan rate also allows it to have more room for bargaining in the market. Prior to mentioning, the company also expanded the sales radius of 600 kilometers of traditional calcium carbonate companies to 2000 kilometers. In this regard, Peng Guiming said that now, some of the company's products can sell for 3,000 yuan per ton, while the price of some companies in the industry is still at a level of two or three hundred yuan per ton. Value product. "

In the bottom of the bottom, behind it is the core competitiveness brought by digitalization to the enterprise -innovation. Peng Guiming said that the products that are sold well today have carried out research and development in the laboratory a few years ago. Powerful innovation capabilities have also made it possible to explore high -end calcium carbonate high -end applications. Today, Yixin Company has made breakthroughs in key technologies of some calcium carbonate industry card necks, and has gained the situation of products dependent on imports in some high -end application scenarios and major areas.

In addition, the benefits of digitalization are not limited to enterprises. For the government, it is easier for data to be more transparent; for workers, professional hygiene in production is also more guaranteed. Li Linfu said that in traditional calcium carbonate companies, workers need to perform a lot of physical labor in a large noise and dusty environment, and the digital workshop does not require workers to participate during the production process. Very quiet, workers can complete a series of production tasks in a comfortable central control room. "Wearing a suit in the workshop has become a reality."

Lead development

Digitalization is to better serve life

For asbestos, the digitalization of local traditional calcium carbonate companies can be traced back to more than ten years ago. Some local entrepreneurs have planned this kind of precise judgment of the trend and accurate grasp of the future in a mature area of ​​industrial mature areas.

China · Ya'an Big Data Industrial Park ECC Center staff monitor the operation of data (pictured Ya'an Daily)

In the specific plan, digital empowerment companies have become an important direction for the development of asparagal industry in the future. According to the relevant person in charge of asparagal County, in the future, asbestos will strengthen the digital empowerment industry, improve the level of industrial intelligence manufacturing, and promote industrial transformation and upgrading. In this process, the local government will guide enterprises to build a "smart factory" and "digital workshop".

Through intelligent manufacturing, local hopes to reduce corporate costs and ensure the professional hygiene of workers; and through digital empowerment, the local hopes that the factory can realize the automation of front -line production, eliminate the digitalization of faults, and remote equipment control. The incidence rate. At the same time, the local area also proposed to promote the expansion of technical reform. Specifically, it is necessary to establish corporate libraries according to the three types of ABC, support Class A enterprises, and force the technical transformation, intelligent improvement and transformation and upgrading of Class B and C enterprises. On this basis, the local area also subsidized digital empowerment to promote high -quality industrial development projects. In 2021, the subsidy funds for redemption were nearly 10 million.

In this regard, Peng Guiming believes that from the perspective of the enterprise, the cost of this transformation is huge, but under the government's support and market recognition, this expenditure will be recovered for a period of time. From the perspective of short -term benefits, the competitiveness brought by it will allow enterprises to be able to better serve the market; from the long run, a good road to digitalization of a company will drive upstream and downstream companies Collaborative Innovation. "It will bring the big change of the entire industry, and will eventually provide better living security for ordinary citizens."

Around this issue, some insiders pointed out at the Fifth Large Data Application Practice Conference that companies invested a dollar in the digital economy, and their input -output ratio will be several times the traditional economy. At the meeting, Shi Yong, a counselor of the State Council, also said that in asbestos and other places, some traditional enterprises started the process of digitalization of the industry early and achieved good results. In this regard, 80%of my country's market entities are small and medium -sized enterprises. If they are digitalized, the development of socio -economic development will usher in another peak.

In this issue, Ya'an plans to strive to exceed 50 billion yuan by 2025. For asbestos, under the guidance of the government, local key enterprises have carried out digital, informatization, and intelligent transformation. Digital empowerment promotes high -quality industrial development, which will bring new possibilities to this industry with strong industrial strength.

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